15kw Straight Line Wire Drawing Machine For Low Carbon Steel Wire OEM Support

15kw ISO Straight Wire Drawing Machine with low carbon steel wire

Feature:

1. Full immersed lubricant system,transmission by flat belt, constant tension, low noise, high efficiency.

2. Capstan made by special tool steel

3. PLC control, dual motor, dual inverter, color touchscreen.

4. Special alignment device at final die position, keep wire verticality and quality, which is good for next process

5. Stepping motor traverse, pitch adjustable, smooth traversing.

6. Protection device for wire disorder; machine auto stops if mother wire disorder or break.

Electrical:

① The basic function in wire drawing machine is complete; Single machine is punctual, leftist writers point move, single point, leftist writers (right) running, stop; Tuning roller tension adjustment, mould box and roll cooling water regulation.

② the work station complete: total rev, stop, stop, acceleration, deceleration,

fault indicator, the meter reset

③ Touch screen to finish: mold fitting

(wire), speed setting, the length of the set (fixed-

length automatic parking), jump die set, inching

speed setting, fault, according to the actual running speed display, lighting switch

Rotational Die Box

① Die rotation, when wire drawing,the die life increased by 15%, and steel wire surface lubrication powder evenly, drawing speed increased by 10%.

② Die box can be universal adjustment to ensure that the Angle of the steel wire drawing

which provides the high quality wire.

Main technical parameter and points

(1) Inlet strength: ≦600 MPa

1. Max inlet dia: Ф6.5mm
2. Min wire outlet dia: Ф1.5mm

(4) Max compression rate:87%

(5) Max drawing speed:20m/s Normal drawing speed:18m/s

(6) Water consumption and pressure:5m3/h water pressure≥0.25MPa

(7) Air consumption and pressure:1.0m3/h air pressure≥0.6MPa

(8) Motor:

① Main motor:30KW*1+22KW*5 AC motor

② Wire take-up machine:15KW AC motor

(9) Drawing drum: Drum diameter Ф560mm,material:ZG45 steel,spray

tungsten carbide hard alloy powder on the working surface, thickness 1mm,height:60mm , Drum as a direct contact with the steel wire core components, its manufacturing technology also be especially fastidious. My company reel overall beautiful sex and rigidity is higher; After tempering treatment after rough machining, in order to improve the overall and mechanical properties of the drum; Drum face by surfacing welding wear-resisting carbide processing, and then after grinding machinegrinding refined but become, within the drum surface processing has spiral u-shapeslot. Its cooling principle is through the drum and the relative rotary motion of the water jacket cooling water jacket of the lateral oblique rib to squeeze into the top, the inside of the drum helical will finish heat exchange cooling water down the u-shaped groove to make it fast, within the drum surface processing with the application of the spiral u-shaped slot technology, not only make the squeezing effect of cooling water, and increased the reel internal heat exchange area, practiceproves that the application of this structure, drum heat exchange efficiency more than 30%, thus greatly improve the drum water cooling effect; Another drum wall caneffectively prevent the scale deposit on the inner wall of the drum, further to ensure the water cooling effect, and improve the service life of the drum.to ensure the quality of steel wire drawing. Drum surface finish Ra0.4 or higher, the surface hardness of about HRC60°, drum set satisfies the requirement of high-speed drawing wire line height. Wear and tear up the slot free replacement within 5000h