Jiangyin Yifa Metal Science & Technology Co., Ltd
www.steelwiredrawingmachine.com
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Easy Operation 400w Portable Aluminum Laser Welding Wire Machine
Machine features:
1. Ceramic converging cavity is imported from the Britain.It is corrosion resistant and high temperature resistant ,and has 8-10 years service life.
2. High production efficiency and high welding speed,realizing automatic mass production on the production line 3.
The laser head can be adjusted for 360 degree
4. The sizxe of the light spots can be adjusted
5. The work bench can be moved in two dimensions
| Wire Diameter : | 5.0-12.0mm |
| Max Mesh Width : | 2500mm |
| Max Mesh Length | 6000mm |
| Mesh Opening : | 100*100- 300*300mm |
| Mesh Form Produced : | in panel |
| Number of Line Wire : | 24 |
| Welding Speed : | max50-60 cross wires/min |
| Power : | 200KVA*12 ( transformer with water cooling system ) |
| Pulling Mesh Way: | pulling mesh back and forward repeatedly by Servo Motor |
| Rated voltage: | 380V 50Hz Three Phase or according to the detailed requirements |
| Motor: | 11KW (electromagnetic brake motor) |
| Welding Way: | Resistance Welding Controlled by the Silicon |
| Welding Time: | 10ms~100ms |
| Pressure Mode: | adjustable spring pressure |
| Weft Wire Feeding way: | step motor falling weft wire automatically |
| Material: | black low carbon steel wire or galvanized wire or ribbed steel wire |
| color | green,blue,yellow |
Technology parameters
Overall dimensions (L*W*H) 4500*840*1720(mm)
Max packing dimension (W*H) 270*100(mm)
Packing Speed 10-13 sets/min
Max sealing length 200mm
Conveyor horizontal hight 800+30(mm)
Working pressure about 0.5Mpa
Power source 50Hz/AC380Vthree phase five wire
Power(Max) about 15kW
The production process:
№1 Pretreatment, rough production line
Steel wire pretreatment(including:Pay-off stand + Disorderly parking+New type(water clean)+ Electrolytic pickling + boron coating + High frequency drying + LZ6/560 straight-line wire drawing machine + SG800 I-spool take-up machine or none stop take-up machine
№2 Fine drawing production line
FX800 I-spool(or rotary ) wire pay-off machine + LZ8/400(or LZ7/400)Straight line wire drawing machine + Tension stand + Wash tank + SG630I-spool wire take-up machine
№3 Chemical copper plating production line
№4 Layer and packing production line
SG630 spool pay-off machine (active type) + middle + layer winding machine
№5 S4525 heat shrinkable packaging machine for packaging, warehousing
production equipment parameter
1. Wire material surface pre-treatment
1.1high shelf pay-off:Put a wire rod, without motor
1.2 Scribble and automatic stop switch: wire out
of the pay-off machine through the steel ring with
a diameter of 200 mm, if a few circle wire
entwined, steel ring that was taken to the other
side, t the bottom of the stroke switch will send
signals, and the entire line emergency stop.
1.3 Repeated bending mechanical shell and
wire ball strong scrubbing device: the wire rod
at least six direction perpendicular(National
initiative)Bending heat treatment to strip iron
oxide on the surface of the wire.
Eight peeling wheel, material: ZG45 steel, hardness of HRC50, Wheel
inner diameter Ф 115 --- Ф 120mm.
Wheel service life of 6000 hours. After
peeling ,the wire through period of tapered hole, use wire clean ball strongly wipe the
surface of wire rod, and does not damage
the wire surface, reduce the waste into the electrolytic pickling tank, ensure the
effect of pickling, facilitate drawing; By pressure cold water irrigation and block and
impurities, rust on the surface of the wire rod export high-pressure gas blowing
device, reduce by wire out of the water.
Function features and advantages:
1. This machine is controlled by the special computer, the welding current and welding time in each welding transformer can be individually adjusted. The machine operating interface is made up with color touch screen and control buttons, easy to operate.
2. Host framework structure, stable performance, the welding pressure is continuously adjustable, solid and perfect welding spot.
3. Integrated deceleration electromagnetic brake motors for power, inverter control, adjustable speed.
4. Modular design for the upper and lower electrodes, convenient to adjust the mesh.
5. The line wires are sent by labor and fed automatically, the cross wires are added and fallen automatically from the special hopper.
6. The mesh pulling part driven by servo motor can be set a variety of cross space in the same mesh, pull the mesh continuously back and forth to extend the size of mesh, and use pneumatic clamping device to accurate cross spacing.
7. Both the welding electrodes and transformers are equipped with water-cooling system to prolong the life and working time.