Pre - Straightened / Pre - Cut Welding Wire Machine With Take Up System Low Noise

low noise 200mm Welding Wire machine , Pre-straightened and pre-cut Welding Wire equipment

Technology parameters

Overall dimensions (L*W*H) 4500*840*1720(mm)

Max packing dimension (W*H) 270*100(mm)

Packing Speed 10-13 sets/min

Max sealing length 200mm

Conveyor horizontal hight 800+30(mm)

Working pressure about 0.5Mpa

Power source 50Hz/AC380Vthree phase five wire

Power(Max) about 15kW

Wire Drawing Machine

usage:

this model of wire drawing machine can draw the low carbon,medium carbon,high carbon wire and the material of wire can be copper,aluminum,etc.so it is suitable for woodenscrews,electric lead,copper rope ,spring industry.

Features:

easy operation,low noise,high efficiency

The production process:

№1 Pretreatment, rough production line

Steel wire pretreatment(including:Pay-off stand + Disorderly parking+New type(water clean)+ Electrolytic pickling + boron coating + High frequency drying + LZ6/560 straight-line wire drawing machine + SG800 I-spool take-up machine or none stop take-up machine

№2 Fine drawing production line

FX800 I-spool(or rotary ) wire pay-off machine + LZ8/400(or LZ7/400)Straight line wire drawing machine + Tension stand + Wash tank + SG630I-spool wire take-up machine

№3 Chemical copper plating production line

№4 Layer and packing production line

SG630 spool pay-off machine (active type) + middle + layer winding machine

№5 S4525 heat shrinkable packaging machine for packaging, warehousing

production equipment parameter

1. Wire material surface pre-treatment

1.1high shelf pay-off:Put a wire rod, without motor

1.2 Scribble and automatic stop switch: wire out

of the pay-off machine through the steel ring with

a diameter of 200 mm, if a few circle wire

entwined, steel ring that was taken to the other

side, t the bottom of the stroke switch will send

signals, and the entire line emergency stop.

1.3 Repeated bending mechanical shell and

wire ball strong scrubbing device: the wire rod

at least six direction perpendicular(National

initiative)Bending heat treatment to strip iron

oxide on the surface of the wire.

Eight peeling wheel, material: ZG45 steel, hardness of HRC50, Wheel

inner diameter Ф 115 --- Ф 120mm.

Wheel service life of 6000 hours. After

peeling ,the wire through period of tapered hole, use wire clean ball strongly wipe the

surface of wire rod, and does not damage

the wire surface, reduce the waste into the electrolytic pickling tank, ensure the

effect of pickling, facilitate drawing; By pressure cold water irrigation and block and

impurities, rust on the surface of the wire rod export high-pressure gas blowing

device, reduce by wire out of the water.

Special point:

1use seal, integration of the whole machine design, introduction of foreign top technology, more advanced than similar products in the country. With high efficiency and low energy consumption, stable and reliable operation, simple operation and other characteristics. 2, can meet the needs of different specifications of the shape of a single product, or a combination of size matching diversified package 3, a power shake out device, to ensure that the packaging is not damaged 4, a special thermal insulation structure. Can not only play the role of the best energy-saving, and ensure operator safety, application of the equipment in welding consumables industry, with moisture, rust, prolong welding material storage features 6, adapt to PE, PVC, and other various heat shrinkable packaging materials.

Take-up system:

№1 Ф800mm I-Spool take-up machine

① Main transmission adopts the transmission efficiency high service life long V transmitte take form;

②) With pneumatic brake and pneumatic top

device

③ Motor:15 kw variable frequency motor；

④ Ribbon cable with screw thread, maintenance

is simple and practical

⑤ take up by Ф800mm I-spool

⑥ There were equipped with a mechanical locking device, at any speed, power outages, fly out to ensure that the wheel will not hurt workers